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How to evaluate the current carrying capacity of cold pressed terminal wire and its influencing factors?

Publish Time: 2025-02-19
First, the current carrying capacity of a cold pressed terminal wire refers to the maximum current value that it can safely transmit without causing overheating or damage. This capacity mainly depends on the design, material and manufacturing process of the terminal.

Second, the material selection of the terminal has a direct impact on its current carrying capacity. Usually, metal materials with good electrical conductivity (such as copper or copper alloys) are used as the main material of the terminal because they have low resistivity and high thermal conductivity, which helps to dissipate heat and reduce energy loss.

Third, the size and shape of the terminal also affect its current carrying capacity. A larger contact area can provide better heat dissipation and allow a larger current to pass through. In addition, the design of the terminal should ensure that the current is evenly distributed to avoid local overheating.

Fourth, the quality of crimping is another key factor. Good crimping can ensure a tight connection between the terminal and the wire, reduce contact resistance, and thus improve the current carrying capacity. Poor crimping may cause loose connection, heating and damage.

Fifth, the ambient temperature also has a significant impact on the current carrying capacity of the cold pressed terminal wire. Higher ambient temperature will reduce the thermal conductivity of the material, increase the difficulty of heat dissipation, and thus reduce the current carrying capacity.

Sixth, the current carrying capacity of cold pressed terminal wire is also affected by the wire material, cross-sectional area and length. The material of the wire should match the terminal to ensure good conductivity. A larger wire cross-sectional area can accommodate a larger current, while a longer wire may increase resistance and energy loss.

Finally, when evaluating the current carrying capacity of cold pressed terminal wire, its long-term stability and reliability also need to be considered. This includes performance changes, corrosion resistance and vibration resistance of the terminal during long-term use.

Evaluating the current carrying capacity of cold pressed terminal wire requires comprehensive consideration of multiple factors, including material, size, crimping quality, ambient temperature, wire characteristics and long-term stability.
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